Operate AI with confidence

Turn your factory AIs into measurable, audited impact—across every line, plant, and vendor.

Automotive Aerospace CPG Electronics
AI Passport
Purpose
Vision QC — Labels
Owner
Quality Eng
Target
FPY +2.0pp
Threshold
PPV ≥ 0.92
Guardrails
FN watch; human‑confirm
Validation
Local OK
Plant Control Room
Status
Healthy
Drift
Watch
Next retrain
7 days
Approvals
2 new

Many AIs. Zero single source of truth.

Your plants already run AI—vision QC, predictive maintenance, process control, copilots. But every line uses different tools. Leaders lack one place to see impact, manage risk, approve change, and scale what works. Overlook fixes that.

Visibility

Unknown false‑negative rate → scrap risk

Control

Unapproved model changes

Scale

No repeatable rollout path

Visibility. Controls. Collaboration.

Visibility

Inventory of Operating AIs with purpose, owners, guardrails, telemetry, and traceability—by line and plant.

Controls

Gated approvals, scenario‑based validation, drift monitoring, and safe rollbacks.

Collaboration

On‑the‑floor feedback loops, RACI, and reusable scenario packs across plants.

Impact Intelligence

AI Impact Score and Risk Score to prioritize where to invest and how to scale.

How it works

AI Passport

  • Purpose‑level record: job, operating area, owner team, target impact & accuracy threshold
  • Guardrails, inputs/outputs, validation status, telemetry, and change history

Executive Overview

  • Portfolio of AI Impact/Risk Scores by plant/line/vendor
  • FPY, scrap, OEE, downtime, and energy overlays

Plant Control Room

  • Live status (healthy, drift‑watch, supervised, paused), next retrain, open incidents, recent approvals
  • Before/after impact deltas

Vendor Governance

  • Model cards, SLAs, version pinning, and upgrade gates
  • Compare vendor performance for the same purpose

Approvals & Guardrails

  • Manage → Design → Operate gates; canary to ramp; automatic rollback on breach
  • Incident post‑mortems generated from telemetry

Scenario Validation

  • Behavior scenarios that mirror plant reality (startup, changeover, sensor failure)
  • Track pass/fail and confidence by scenario—not just aggregate accuracy

Proven use cases

Vision Quality Inspection

Defect detection for parts, assemblies, labels, and cosmetics with human‑in‑the‑loop guardrails.

Predictive Maintenance

Anomaly detection and recommended actions; MTTD/MTTR telemetry.

Process Control

Guard band constraints, supervised canary, shadow controller, rollback.

GenAI Copilots

Work instructions, troubleshooting, and knowledge retrieval with retrieval scopes and audit trails.

Outcomes you can measure

First‑pass yield (FPY)

Show before/after delta by line.

Scrap & rework

Trend and attribution to specific AIs.

Unplanned downtime

MTBF/MTTR improvements.

Energy per unit

Efficiency improvements during steady state.

For your teams

Executives

Portfolio risk/impact, vendor mix, investment focus.

See the view

Plant Managers

Live status, approvals, incidents, next retrains.

See the view

Quality & Safety

Guardrails, FN/FP by defect class, incident root causes.

See the view

Data/AI Leaders

Drift, dataset lineage, model freshness, scenario coverage.

See the view

Works with your stack

Connect cloud platforms (AWS, Azure, Google Cloud), MES/SCADA & historians, model registries, and ITSM (Jira/ServiceNow). Normalize telemetry into the Operating AI Record for dashboards, audits, and scoring.

Logo strip + connectors list

Security & compliance

  • SSO, role‑based access control, approvals with non‑repudiation.
  • Audit trail for models, data, changes, and decisions.
  • Data locality options and privacy controls.

Rollout plan (30/60/90)

1

0–30 days

  • Inventory 5–10 AIs in one plant
  • Wire minimal telemetry; stand up dashboards
  • Define guardrails and scenarios for two high‑impact AIs
2

31–60 days

  • Turn on gated approvals
  • Pilot canary/rollback for vision QC and PM
  • Set vendor governance gates; first Impact/Risk Scores
3

61–90 days

  • Scale to 25–40 AIs across lines/plants
  • Publish two reusable scenario packs
  • Quarterly change reports

Proof & resources

Ready to operate AI with confidence?

See how Overlook standardizes visibility, guardrails, and collaboration across plants.

Book a demo